Computer Controlled Telescope - Stepper Motors

I had a few problems in choosing stepper motors, mostly related to not knowing which ones would be powerful enough to turn my 'scope. I already had a small stepper on my RA drive that happily turned the telescope for tracking. The difference with the new system was that the telescope was required to slew from one object to another so the motor had to turn at a much faster rate without stalling, in practice that meant a bigger motor with greater torque otherwise slew rates would be unacceptably slow.

The Metric Factor
The information on Mel's Website refers to motor torque expressed in "ounce-inches" but in the UK and Europe we use "Newton-metres" or usually mNm - milli-Newton metres. After dredging up some physics I calculated the factor to be 1oz-in = 7.1 mNm. This was confirmed by a visit to the very useful Website of Warner Electric, who make steppers.

The Motors

The motors I eventually chose were both 500mNm (70 oz-in) holding torque, frame size 23, rated at 5.1V, 1A, 8-wires and 1.8 degree step angle. I bought one of them from RS Components part number 440-442 for Stepper Motor £42.51 (inc Tax). The other, almost identical motor, came from a very old, very bulky dot-matrix printer and had the name "Slo-Syn" on the back which, after searching the Web turned up Warner Electric. Warner were very helpful, after an e-mail to them they sent me a data sheet showing the wiring diagram for the motor which saved a lot of time trying to figure out the connections.

Other Surplus Motors

I spent some time digging around the junk where I work and in my junk box for motors. A few possibilities turned up, some were 7 degree step angle and some were too small. One large motor, again out of a printer, made it to the "commissioning stage" of my drive. After a lot of wasted time I ended up buying the motor described above, the reason was this. The motor would not microstep evenly no matter what I put in for the PWM values, it always had one huge step. The motor drew large amounts of current despite adjusting MSpause etc. In the end I'm sure the motor was faulty, my conclusion - don't waste a lot of time with surplus steppers if they behave uncooperatively - get a different motor/buy a new one!

Motor Frame Sizes

Stepper motors mostly come in standard NEMA frame sizes. This is very useful for connecting the motor to a gearbox if you are going to use one. I chose to buy gearboxes which meant that my motors fitted up to them very easily by use of a small kit available with the gearbox. Bear this in mind if you get hold of a surplus stepper - some of the ones I found did not have standard frame sizes.

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